Gabardine for Uniforms — Fabric Guide

We start from your tech pack, reference garment or a brief, then make a pre-production sample in the agreed fabric and colour with your logo applied. You review the sample, we revise it if needed, and once approved it is sealed as the reference for bulk production. Where a fabric or finish is new to your project, we wash-test the sample before sending it so you see how it behaves after laundering.

We grade adult sizes from XS through 5XL as standard and can extend the range on request. For school uniforms we also grade children's sizes by age or height band, using your existing size chart or one we develop with you during pattern making. Every size in the run is checked against the approved measurement chart before packing.

Vector files (AI, EPS or PDF) are preferred because they scale cleanly for both embroidery and printing. A high-resolution PNG is acceptable, as we can digitise it for embroidery, but small text and fine lines may need to be simplified. Please also send Pantone references or a physical colour swatch so thread and ink colours can be matched.

Sample cost and sample lead time are quoted per project, as they depend on whether the fabric is in stock, how many logo positions are involved and how many styles you need. Sample charges are commonly offset against the bulk order once it is confirmed, and this is stated in the quotation.

Embroidery is the usual choice for polos, shirts and chef coats because it withstands repeated laundering and reads as more formal. Printing (screen or heat transfer) suits large-area artwork, fine gradients or lightweight fabrics where stitching would be heavy. Many customers use embroidery on the chest and printing for back panels or slogans, and we will advise which method suits each position.

Yes. We can embroider each employee's name directly on the garment from a list you supply, or add a badge holder, Velcro patch or removable name tag if staff change frequently. Per-name embroidery is priced per garment and needs the final name list before production starts, so it is confirmed in the quotation.

We regularly run polycotton twill, cotton drill, pique, oxford, poplin, polyester-spandex, gabardine and fleece or softshell, and standard colours in these are usually available quickly. Special colours, weights or finishes are sourced to order from our mills, which adds fabric lead time that is confirmed in the quotation. Send us a swatch or a reference garment and we will tell you which route applies.

We can lab-dip to your Pantone reference, but the same colour will look slightly different on a cotton twill, a polyester pique and a softshell because each fibre takes dye differently. For a multi-garment uniform programme we recommend approving a lab dip for each fabric together so the set reads as one colour family. Approved lab dips are kept on file for re-orders.

Polycotton twill, cotton drill and polyester-rich fabrics are the usual choices for garments that go through commercial laundries, and we specify fabrics and threads accordingly. On request we wash-test the sample and report colourfastness and shrinkage before you approve it. Tell us your laundering method and temperature when you enquire so we can select fabric and construction to suit.

Yes. Easy-care finishes are available on poplin, oxford and polycotton twill for shirts and trousers, and polyester-blend fabrics naturally resist creasing. The finish is confirmed on the sample so you can check the hand feel, and any additional fabric cost is shown in the quotation.

Yes. Send a reference garment and we will take the pattern and measurements from it, match the fabric as closely as possible, and make a counter sample for your approval. Where the original fabric is not available we will propose the nearest option and show you both swatches. This is one of the most common ways our customers move a uniform programme to us.

Yes. After the sample style is approved we can make a graded size set so staff of different builds can try them on before you finalise the size breakdown. The size set is charged per garment and quoted per project, and any measurement adjustments you request are applied to the pattern before bulk cutting.

Yes. We produce school polos, shirts, skirts and trousers graded across children's sizes by age or height, and embroider the school crest to your artwork. Blazers and jackets can be added to the same programme. Because school orders cover many sizes in small quantities, send the size breakdown early and we will confirm the MOQ per style in the quotation.

Send the garment types, approximate quantity per style, preferred fabric or a reference garment, logo artwork with placement, and the destination country. If you have a size breakdown, a target price or a required delivery date, include those too. With this we can return a quotation covering price, MOQ, sample terms and lead time.